End-to-End Manufacturing Capabilities
From 3D CAD DFM analysis and rapid tooling fabrication to automated high-pressure die casting, multi-axis CNC secondary machining, and automotive-grade surface finishing, we control every critical step in-house.
Engineering DFM & Rapid Mold Design
Our senior mold engineering department operates dedicated CAD/CAM workstations utilizing MoldFlow simulation to analyze gate placement, thermal balance, draft angles, and part ejection. Tooling is constructed using premium vacuum heat-treated H13 and DIEVAR steels.
- Rapid Tooling: 15 to 25 calendar days with first article inspection (FAI)
- Mold Life: Guaranteed 100,000 to 500,000+ shots with free preventative maintenance
- Tooling Equipment: SUPER-430 mirror spark erosion, slow wire EDM, high-speed CNC engraving
Automated Cold & Hot Chamber Cells (30T–800T)
Equipped with leading YIZUMI and LK die casting machine cells. Automated robotic arms handle ladling, mold releasing agent spraying, and part extraction to maintain consistent cycle times and eliminate human error.
- Aluminum Alloys: ADC12, A380, A360, AlSi10Mg (160T – 800T cold-chamber machines)
- Zinc Alloys: Zamak 3, Zamak 5, ZA-8 (30T – 200T high-speed hot-chamber machines)
- Tolerance & Quality: In full compliance with ISO 8062-3 casting standards
Multi-Axis Milling, Turning & Automated Tapping
Secondary CNC machining is crucial for tight-fitting mating faces, bearing seats, O-ring sealing grooves, and threaded mounting holes. Our machining department features rows of Taikan T-600B high-speed tapping centers and Realgeal VMC centers.
- Operations: Face milling, boring, reaming, automated multi-spindle tapping, turning
- Standards: Machining tolerances strictly controlled to ISO 2768-m standards
- Post-Processing: Automated vibratory deburring, shot blasting, and ultrasonic washing
Anodizing, Powder Coating & 24K Electroplating
Surface treatment defines the durability, corrosion resistance, and tactile aesthetics of your product. We offer comprehensive finishing solutions certified to pass stringent salt spray and abrasion tests.
- Anodizing: Dual-color anodizing (RELX grade), Type II decorative, Type III hardcoat
- Coating: Outdoor UV-resistant fluorocarbon powder coating, E-coating (Electrophoresis)
- Plating: Vacuum PVD, bright/pearl chrome, chemical nickel, 24K genuine gold electroplating
Full Metallurgical & Dimension Testing Lab
Quality is inspected at every production phase: First Article Inspection (FAI), In-Process QC (IPQC), Final QC (FQC), and Pre-Shipment Inspection (PSI). We provide complete dimensional CMM reports, salt spray test charts, and raw material mill certificates.
- Equipment: Rational 2.5D CMM Optical Measurement with touch probe
- Environmental: ASR neutral/acid salt spray corrosion chamber (48h–720h)
- Wear Resistance: Genuine USA Norman Tool RCA paper tape abrasion tester
Discuss Your Manufacturing Specifications With Our Engineers
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